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Vertical Solid Asphalt Melting Apparatus

The vertical solid asphalt melting device adopts a vertical cylinder structure and is specially designed for the carbon industry, electrolytic aluminum industry, modified asphalt processing and other scenarios, enabling rapid heating, melting and insulation of asphalt. The equipment integrates an efficient heat exchange system, which can conduct continuous melting treatment for block and bulk asphalt. It has fast heating speed, low energy consumption and uniform melting, effectively avoiding local overheating and aging of asphalt.

The overall structure is compact and the floor space is small. It is equipped with a temperature control system, a stirring device and an outlet. It operates stably, is easy to operate and is safe and environmentally friendly.

    Solid Asphalt Melter

    The solid asphalt melter is a heat exchange device. The solid asphalt material receives external heat energy through the melter, thereby increasing in temperature and melting. According to the material characteristics, it is divided into particle asphalt melter and block asphalt melter; according to the heating medium, it is classified as direct heating type melter (using coal, fuel gas, or fuel oil) and heat transfer oil melter (including electric heating melter); according to the structure type of the melter, it is divided into vertical melter and horizontal melter; according to the form of the heating tubes, it is divided into tube bundle type and coil type.

    Generally, the melting capacity is large (2 to 10 t/h), and a vertical coil structure is adopted; for smaller melting capacity (1 to 2 t/h), a horizontal tube bundle structure is used; for very small melting capacity (for testing purposes to 100 to 1000 kg/h), an electric heating structure is used. For block asphalt, an intermittent (discontinuous) tube bundle structure is generally adopted.

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    Product Specifications

    Melting capacity

     0.1 to 10 t/h

    Processed material

     Solid modified asphalt

    Feed particle size

     0 to 6 mm

    Softening point of solid asphalt (Worthington method)

     100 to 115℃

    Viscosity of asphalt after melting

     300 to 700 mpa·s (180℃ to 200℃)

    Density of asphalt after melting

     ~1220 kg/m3

    Heating medium

     Heat transfer oil

    Heating medium temperature

     240 to 260℃

    Allowable working pressure

     0.8 Mpa

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