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China Vertical Solid Asphalt Melting Apparatus - Efficient Suppliers & Factory for Asphalt Heating Solutions

Introducing the vertical solid asphalt melting device, a cutting-edge solution crafted specifically for the carbon industry, electrolytic aluminum industry, and modified asphalt processing. This innovative device features a vertical cylinder structure that ensures rapid heating, melting, and insulation of asphalt, setting it apart as one of the most efficient options available from China suppliers and manufacturers, Equipped with an advanced heat exchange system, our asphalt melting device facilitates continuous melting treatment for both block and bulk asphalt. It boasts a fast heating speed, low energy consumption, and uniform melting, effectively preventing local overheating and aging of the asphalt. The compact overall structure minimizes floor space, making it an ideal choice for various operational environments, Safety and ease of operation are paramount; hence, this device includes a sophisticated temperature control system, a stirring device, and an adjustable outlet. Designed for stable operation, it is also environmentally friendly, ensuring that your asphalt processing needs are met with the utmost efficiency. Trust in our factory for reliable and high-quality asphalt melting solutions tailored to your industrial requirements

    Solid Asphalt Melter

    The solid asphalt melter is a heat exchange device. The solid asphalt material receives external heat energy through the melter, thereby increasing in temperature and melting. According to the material characteristics, it is divided into particle asphalt melter and block asphalt melter; according to the heating medium, it is classified as direct heating type melter (using coal, fuel gas, or fuel oil) and heat transfer oil melter (including electric heating melter); according to the structure type of the melter, it is divided into vertical melter and horizontal melter; according to the form of the heating tubes, it is divided into tube bundle type and coil type.

    Generally, the melting capacity is large (2 to 10 t/h), and a vertical coil structure is adopted; for smaller melting capacity (1 to 2 t/h), a horizontal tube bundle structure is used; for very small melting capacity (for testing purposes to 100 to 1000 kg/h), an electric heating structure is used. For block asphalt, an intermittent (discontinuous) tube bundle structure is generally adopted.

    Product Specifications

    Melting capacity 0.1 to 10 t/h
    Processed material Solid modified asphalt
    Feed particle size 0 to 6 mm
    Softening point of solid asphalt (Worthington method) 100 to 115℃
    Viscosity of asphalt after melting 300 to 700 mpa·s (180℃ to 200℃)
    Density of asphalt after melting ~1220 kg/m3
    Heating medium Heat transfer oil
    Heating medium temperature 240 to 260℃
    Allowable working pressure 0.8 Mpa

    Frequently Asked Questions

    What is a solid asphalt melter?
    A solid asphalt melter is a heat exchange device designed to melt solid asphalt materials by transferring external heat energy, thereby increasing the material's temperature to its melting point.
    How are solid asphalt melters classified based on heating mediums?
    They are classified into direct heating type melters (which utilize coal, fuel gas, or fuel oil) and heat transfer oil melters (which include electric heating structures).
    What structure is recommended for different melting capacities?
    Generally, a vertical coil structure is used for large capacities (2 to 10 t/h), a horizontal tube bundle structure is used for smaller capacities (1 to 2 t/h), and an electric heating structure is used for very small capacities (100 to 1000 kg/h).
    What are the temperature and working pressure requirements for the heating medium?
    The heating medium (heat transfer oil) operates at temperatures between 240 to 260℃, with an allowable working pressure of up to 0.8 Mpa.
    What is the viscosity and density of the asphalt after melting?
    Once melted, the asphalt has a viscosity of 300 to 700 mpa·s (at temperatures of 180℃ to 200℃) and a density of approximately 1220 kg/m3.